Supercharger cam testing was...
Supercharger cam testing was in effect at Dez Racing as three profiles were compared.
Last month you read about a naturally aspirated Two-Valve engine that gained 28 rwhp without sacrificing any of the car's street manners. The Trick Flow Specialties camshafts made the idle sound healthy but not overly aggressive, and there wasn't any bucking at low rpm. We return this issue to chart the gains while the same engine is exposed to boost.
Our original goal was to add 14 psi, but the ProCharger P1SC-2 actually pumped up the 284ci bullet with 16-17 psi. The engine handled it without any hassle, thanks to the 93-octane fuel, 18 degrees total timing, and the big front-mounted ProCharger air-to-air intercooler.
The goals for this test are to start with the stock sticks, change to the TFS Stage 1 cams (PN TFS-51802001), and then make one more step up to the larger valve-bumpers (PN TFS-51802002), which we're unofficially calling Stage 2 cams.
The stock cams are under the...
The stock cams are under the valve covers while two pairs of Trick Flow Specialties camshafts wait their turn.
The foundation is the 284ci engine that Adam Secour built for the Dez Racing crew. It is a rather basic combination with 0.020-inch-over pistons combined with a Terminator crankshaft and no-name H-beam rods. Topping off the short-block is a pair of Trick Flow Twisted Wedge 4.6L cylinder heads. The 38cc combustion chambers create a static compression ratio of 10.5:1.
Some might think it is high for a supercharged combination, but Mike Dezotell of Dez Racing thinks otherwise. "The efficient combustion chamber lets us get away with more compression, more ignition timing, and more boost than the ported stock heads," he proclaims. He was right because the engine saw between 16 and 17 psi with 18 degrees of total timing and no trouble on the 93- octane pump gas.
Last month's adventure ended with the Two-Valve runner cranking out 319 rwhp with the small Trick Flow cams and 34 degrees total timing. Dez Racing's head wrench Brian Machie then reverted to the stock cams and bolted on the ProCharger.
The '99-'04 4.6L SOHC Mustang GT models utilize the Performance Improvement (PI) heads, cams, and intake. The heads and intake are Trick Flow units, but the base camshafts are of the PI variety. The PI camshafts have 0.505-inch intake lift, 0.534-inch on the exhaust side, and duration of 186/194 degrees at 0.050-inchuintake and exhaust respectively. The non-PI 4.6L SOHC engines ('96-'98 Mustang GT) utilize smaller camshafts, which carry intake/exhaust lifts of 0.461/0.466 inches and intake/exhaust durations of 200/209 degrees. Our test engine was equipped with the larger PI camshafts given its '00 model year.

1 The engine is a Two-Valve...

1 The engine is a Two-Valve mod motor. It was poked open to 284 ci thanks to a 0.020-inch overbore, forged pistons, H-beam rods, and a Terminator crankshaft. The exhaust consists of a pair of Ford Racing shorty-headers, Bassani X-style mid-pipe, and MagnaFlow after-cat exhaust. The engine uses a Trick Flow intake manifold.

2 We turned to a set of Trick...

2 We turned to a set of Trick Flow Twisted Wedge 4.6L cylinder heads for the outstanding airflow and small 38cc combustion chamber.

3 Last month, the engine...

3 Last month, the engine was run naturally aspirated and Dez Racing pitted the stock cams against the Stage 1 shafts. The Stage 2 camshafts were designed for supercharger-use only. By the end of the day, the Two-Valve bullet made 319 rwhp.

4 Dez Racing's Brian Machie...

4 Dez Racing's Brian Machie bolted on the ProCharger P1SC-2 supercharger, along with an eight-rib pulley system for better belt traction and an Anderson Ford Motorsport Power Pipe.

5 One neat trick that Dezotell...

5 One neat trick that Dezotell and Machie rely on is the use of a cam-changing tool from Anderson Ford Motorsport. It is a must-use thanks to its nominal $30 price tag. The tool holds the chain in place, thus removing the time-consuming step of taking off the engine cover.

6 A cool feature of the Trick...

6 A cool feature of the Trick Flow heads are the billet cam caps that are numbered and the entire cap bolts on. If a problem arises and the cam is damaged, thus hurting the cap, then you no longer have to junk the heads. Simply call Trick Flow to order a new set of cam caps and bolt them on. Machie torques the cam caps down with 150 lb-in and those with stock heads would torque the caps using 99 lb-in.
The stock PI camshafts performed nicely as the 16-17 psi of boost pushed output from 319 rwhp naturally aspirated to an impressive 540 rwhp. That is a gain of 221 rwhp from the ProCharger intercooled supercharger system. The idle was smooth as expected and the supercharger made minimal noise. We were impressed with the mid-500 power levels as it is more than enough to push a New Edge into the 10suprovided the trans and suspension is up to snuff. Ignition timing was set at 18 degrees total; Dezotell relies on SCT tuning software to accomplish the task.
Most people would be happy with 540 rwhp, but we knew there was serious potential on tap given the naturally aspirated gains with the Trick Flow camshafts upgrade. The Stage 1 cams added nearly 30 rwhp in naturally aspirated testing, but last month's test didn't prepare us for what we got with boost. The Trick Flow Stage 1 camshafts pumped output to 602 rwhp and the calculator shows that is a 62 rwhp increase over the stock bumpsticks. The torque matches or is above the stock camshaft curve, with the peak showing an increase of 9 lb-ft of torque, bringing the total to 478.
The first chassis dyno test netted us a 540 rwhp and 469 lb-ft of torque result--impressive for a simple combination. A Tremec 3650 transmission with a Ram clutch sits behind the supercharged mill.
We already know the street manners of the Stage 1 cams. Just like the naturally aspirated setup, the car exhibited smooth idle and no bucking down low. They feature a healthy 0.550-inch lift on both valves. Intake duration is 228 degrees and the exhaust lobes carry duration of 230 degrees, both are measured at 0.050-inch of lift. The lobe separation angle is listed as a tight 112 degrees.
With 602 rwhp verified at the wheels, it was time to swap in the Stage 2 set. The Stage 2 cams offer 0.580-inch lift for intake and exhaust valves. The duration is also larger than Stage 1 with the specs showing Stage 2 cams carrying 234 degrees of duration as measured at 0.050-inch lift.
Please note that the cam numbers don't quite relate as they do in pushrod engines. Two of the biggest differences are that the overhead camshaft designs don't run into the same deflection issues that are associated with pushrod engines because the cam follower is right on the rocker. In the non-modular engine the cam is connected to valve through lifters, pushrods, and finally the rocker arms, which are prone to deflecting under load. "The cams are rated differently as wellupushrod camshafts are rated at the lifter and almost all of the modular camshafts are rated at the valve. The numbers are not an apples to apples comparison," explains Greg Changet of Trick Flow.
The Stage 2 camshafts performed excellently on the chassis dyno, as well as around town. The idle was more aggressive but not excessive, and the GT displayed smooth driving characteristics. The gains were immediately noticed on the dyno as this time the rwhp topped out at 616, while the torque jumped to 485 lb-ft peak. Compared to stock, the Stage 2 camshafts are worth 76 rwhp and 16 lb-ft of torque.
A quick comparison to the Stage 1 camshafts reveals a difference of 14 rwhp and 7 lb-ft of torque. The maximum rpm changed too, as peak power went from 6,400 rpm with the PI cams to almost 7,000 with either of the Trick Flow camshafts.
The ProCharger-blown 284ci engine was impressive as 616 rwhp is a serious number on real pump gas. Dezotell said that it could make more, as he wasn't using the Snow Performance methanol injection kit. That would put the car in the mid-600 range.
Naturally, we could add a larger supercharger and go right into the 700-rwhp realm, but that is another story for another day. For now, Dezotell is going to enjoy the 616 rwhp before the winter months put an end to the street fun.

7 The cam followers act like...

7 The cam followers act like rocker arms, but are actuated directly by the camshaft. Jesel offers high-end cam followers for extreme combinations, but the stock followers work well in just about any street application.

8 The Trick Flow camshafts...

8 The Trick Flow camshafts utilize a larger bolt to secure the cam gear and it is included with the cam. Machie uses 105 lb-ft of torque for the Trick Flow bolt.

9 Don't forget to slip on...

9 Don't forget to slip on the cam ring when changing camshafts as it sometimes gets stuck in the cam gear.

10 Like the cylinder heads,...

10 Like the cylinder heads, Trick Flow paid attention to some issues in the shop when working on these engines. It added a hex surface so a wrench can be used to turn the cam once it is installed. This is useful when lining up the cam gear and the chain.

11 Stiff 125-pound springs...

11 Stiff 125-pound springs come standard on the Trick Flow cylinder heads and are required when running aftermarket camshafts.

12 A ProCharger P1SC-2 supercharger...

12 A ProCharger P1SC-2 supercharger features a billet impeller and has made up to 700 rwhp in extreme engine combinations. The system comes standard with a front-mounted air-to-air intercooler.

13 All dyno testing was accomplished...

13 All dyno testing was accomplished on Dez Racing's in-ground DynoJet chassis dyno. A large fan blows air over the front of the car during all tests. The procedure is simple; Dezotell brings the car up to operating temperature and then nails it. The engine is cooled down for approximately 15-20 minutes afterwards and the process is repeated to verify the initial results. If the air/fuel ratio is off or more tuning is required then it performed during the cool down stage and the testing procedure is repeated. There is no use of ice or other cooling methods outside of the big fan.

The Stage 1 camshafts instantly...

The Stage 1 camshafts instantly brought the rwhp to over 600 with a peak reading of 602, and the torque was aggressive as well with a 478 lb-ft result.

The Stage 2 cams added 76...

The Stage 2 cams added 76 rwhp over the stock sticks, as this impressive Two-Valve flier should run deep into the 10s with that kind of power.