In the search for more power on a supercharged vehicle, one way to improve performance is by increasing the capabilities of the heads and cams. Though the Three-Valve cylinder heads flow much better than the Two-Valve, there's still some power potential left on the table to be remedied by porting and/or installing larger valves.
Our test subject, an '07 GT with a six-speed, has been the street/strip daily driver for Lakeland, Florida-native Matt McDonald. McDonald has done most of the work on the car himself, from the GT500 body kit, to the BMR and Steeda chassis and suspension components. Powering the GT is an Aluminator short-block (with 8.5:1 pistons), stock Three-Valve heads, Comp Stage 2 NSR (no spring required) cams, and a Saleen blower.
This month we had the opportunity to test Ford Racing Performance Parts' (FRPP) new high-flow CNC-ported Three-Valve cylinder heads. We also got our hands on some prototype camshafts from FRPP, designed specifically for supercharged Three-Valves.
After making 488 rwhp and 487 lb-ft of torque on the Dynojet at Ramsey's Performance in Lutz, Florida, McDonald's GT500 clone con- sistently ran a best of 11.82 in the quarter-mile at 118 mph. Though that may be quick for a daily driver, McDonald wanted more.
Last summer, FRPP released its high-flow CNC-ported Three-Valve cylinder heads (PN M-6050-463VP3; $1,849.95/M-6049-463VP3; $1,849.95). The 214cc intake runners were sure to improve performance over the stock 174cc runners on McDonald's GT. These OEM-produced castings have gone through a series of upgrades including 5-axis CNC porting, 35mm stainless steel intake valves, 38.5mm stainless steel exhaust valves, bronze guides, light-weight steel retainers, and upgraded valvesprings. The combustion chamber is also reduced from 51cc to 48cc.
After Ramsey's Performance technician Robert Bugg removed McDonald's stock heads, we contacted Fulco Racing Engines of Lutz, Florida. There we had cylinder head flow tests performed on the stock heads and the high-flow CNC-ported FRPP heads. On the intake side, the stock heads flowed 200 cfm at 0.300-inch lift and 232 cfm at 0.600-inch lift. The FRPP heads flowed 215 cfm at 0.300-inch lift and 288 cfm at 0.600-inch lift. Though only a 15-cfm increase at 0.300-inch lift, it's a whopping 56 cfm difference at 0.600-inch lift.
On the exhaust side, the stock heads flowed 124 cfm at 0.300-inch lift and 180 cfm at 0.600-inch lift (with 17?8-inch pipe). The ported heads shined yet again with a flow rate of 130 cfm at 0.300-inch lift and a whopping 207 cfm at 0.600-inch lift (with 17?8-inch pipe).
Back at Ramsey's Performance, Bugg got busy installing the new heads using Cometic MLS head gaskets and ARP head bolts. Then he turned his attention to the camshafts that we swindled from Jesse Kershaw at Ford Racing. The camshafts are almost identical to FRPP's Hot Rod Three-Valve camshafts, though Kershaw wouldn't give us the exact specs.
"These cams have less overlap, more like an 'RV' cam, which is good for torque and keeping the boost from blowing through the combustion chamber," says Kershaw.
He did tell us that lift was the same as the Hod Rod cams, but duration and the exact difference in overlap will remain a mystery. If you've heard rumors about a new set of Hot Rod cams specifically for supercharged engines, then you can rest knowing that these are, in fact, the mysterious alleged camshafts.
Unfortunately, though, Ford Racing put the brakes on production of the camshafts because of their lack of power at high RPM and negligible gains through the midrange. "For max power, the Hot Rod cams are the way to go, because while they will lose some low- and mid-range torque and power on blown cars, the engine really needs the overlap at high rpm," said Kershaw. "We like the Hot Rod cams even in blown cars."
Once the new cams were installed, Bugg finished assembling the engine using OEM gaskets from Sarasota Ford. It provided us with timing cover gaskets, water pump gasket, cam cover gaskets, and intake manifold gaskets. He swapped in a set of longer ('08-'10) spark plugs that Chris Jones at Blow-by Racing was nice enough to overnight to us after we overlooked the spark plug/coil pack upgrade necessary with these CNC-ported heads.

1 The valves are 1mm larger...

1 The valves are 1mm larger than stock, and the combustion chambers are 48cc (compared to 51cc stock).

2a Our contact at Ford Racing,...

2a Our contact at Ford Racing, Jesse Kershaw, got his hands on a pair of experimental Three-Valve camshafts for our test. Rumors have been flying for over a year about FRPP working on Hod Rod camshafts for supercharged Three-Valves. Well, here they are...

2b ...Well, here they are....

2b ...Well, here they are. Other than a slight change in overlap, these are almost identical to the naturally aspirated Hot Rod camshafts.
On track, McDonald scored...
On track, McDonald scored a new-best e.t. of 11.63 at 120 mph. Though not able to lay down another run in the 11.60s, he did run several 11.70s—one at over 121 mph. Though FRPP isn’t going to make these camshafts available, you can see almost identical results from its Hot Rod Three-Valve camshafts.
Thankfully, Pete Epple let us scavenge (temporarily) the coils and boots from his Three-Valve Fox-body project, and the following day we were on the dyno. After a custom SCT tune by Ramsey, we were making power, but boost was down from 10 psi to under 8 psi. Also, the spark was being blown out at about 5,000 rpm. Ramsey recommended a Boost-a-Spark from Kenne Bell. “The higher airflow of the ported heads is blowing the spark out,” said Ramsey. So another favor was asked, and Jim Bell of Kenne Bell obliged, sending us the Boost-a-Spark on the overnight flight. We also called on Innovators West for a 10-percent overdrive crankshaft pulley. The next day, we had our boost back up to 10 psi and our spark living throughout the entire run.
Finally, Ramsey recorded a full, clean pull on the Dynojet. The result was 523 rwhp and 512 lb-ft of torque, a 35hp and 25–lb-ft gain. The real test, though, was at the track. There the GT did not disappoint. The first run of the day produced an 11.63 at 120 mph. Though he couldn’t get back into the 11.60s, McDonald did follow up with an 11.71 at almost 120 mph and an 11.75 at 121.
We test FRPP’s new CNC-ported Three-Valve heads and a pair of prototype cams on a blown GT.
On track, the GT did not disappoint. The first run of the day produced an 11.63 at 120 mph.

3 At Ramsey’s Performance,...

3 At Ramsey’s Performance, technician Robert Bugg begins by disassembling the engine. Here, he is carefully removing the timing cover.

4 Then, he removes the stock...

4 Then, he removes the stock cylinder heads.

5a The stock cylinder heads...

5a The stock cylinder heads (above) have 174cc intake runners...

5b ...The FRPP high-flow...

5b ...The FRPP high-flow CNC-ported heads boast 214cc intake runners.

6a Dennis Ramsey inspects...

6a Dennis Ramsey inspects McDonald’s stock heads for damage and compares them to the new FRPP ported heads. We then sent both sets to Fulco Racing Engines of Lutz, Florida, to be compared on a flow bench...

6b ...At 0.600-inch lift,...

6b ...At 0.600-inch lift, the ported heads flowed 288/207 cfm (intake/exhaust), compared to the stock 232/180 cfm (intake/exhaust). This increased airflow will undoubtedly lower our boost pressures, but should still increase power output.

7a To accept the new camshafts,...

7a To accept the new camshafts, FRPP sent cam lockouts to be installed in our stock phasers...

7b ...Bugg accomplishes this...

7b ...Bugg accomplishes this by removing the phaser cover and installing the spring-loaded limiter in the cavity shown in the installation instructions...

7c ...He then reinstalls...

7c ...He then reinstalls the cover and tightens the bolts.

8 Using Cometic MLS head...

8 Using Cometic MLS head gaskets, Bugg prepares the short-block for the new heads.

9 He then installs the new...

9 He then installs the new heads on the Aluminator short-block.

10 Bugg installs ARP head...

10 Bugg installs ARP head bolts and torques them to specification.

11 He then reinstalls the...

11 He then reinstalls the stock lash adjusters and followers.

12 Then he installs the new...

12 Then he installs the new camshafts.

13 The original timing chains,...

13 The original timing chains, guides, and tensioners were in great condition, so Bugg reinstalled them and set the timing.

14 Because these head castings...

14 Because these head castings only accept the new-style spark plug, Blow-by Racing sent us a set of plugs.

15a Sarasota Ford supplied...

15a Sarasota Ford supplied us with new timing cover, cam cover, and intake manifold gaskets...

15b ...It is possible to...

15b ...It is possible to reuse these, but we recommend replacing them.

16 It takes two people to...

16 It takes two people to reinstall the blower to avoid injury or damage to the manifold or other components.

17 Bugg installed new gaskets...

17 Bugg installed new gaskets into the coolant crossover and lubricated it to ensure a proper seal upon installation.

18 Because we swapped plugs...

18 Because we swapped plugs to the newer-style, we also had to swap the spark plug boots. Thankfully, associate editor Pete Epple’s Three-Valve project served as a parts car until we could later replace the coils and boots.

19a Once it was completely...

19a Once it was completely assembled...

19b ...Ramsey then created...

19b ...Ramsey then created a custom SCT Performance tune and uploaded it.

On the dyno, power output...

On the dyno, power output was up from 488 rwhp and 487 lb-ft of torque to 523 rwhp and 512 lb-ft—that’s a difference of 35 hp and 25 lb-ft.