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2003 Ford Mustang SVT Cobra Project - Cobra Crankup Part 1

Getting Back To Our Roots With An '03 Terminator
By Vinnie The Hitman
Photography by Vinnie The Hitman, Michael Galimi
2003 Ford Mustang Cobra Burnout
Boom-pow! An '03 Cobra joins... 
   
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2003 Ford Mustang Cobra Burnout
Boom-pow! An '03 Cobra joins the stable here at MM&FF as our most-recent test mule. This car has 69,000 miles, and the original owner kept the Dark Shadow Gray snake clean. It's solid, but as we'll discuss in the next few issues, there are certain things you need to pay special attention to in order to make a Cobra perfect. Here, we baseline the car as purchased, and lay down a 12.74 at 109.38 mph.
2003 Ford Mustang Cobra Rear View
Terminator Cobras were never... 
   
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2003 Ford Mustang Cobra Rear View
Terminator Cobras were never considered lightweight. In this day and age, though, with advanced safety systems and crash protection, a 3,500-pound Mustang seems to be pretty light.
2003 Ford Mustang Cobra Cool Off Engine
In between runs, we'd cool... 
   
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2003 Ford Mustang Cobra Cool Off Engine
In between runs, we'd cool off the engine with some ice and a blower. The entire aluminum top half of the engine serves as a massive heatsink for the 4.6L's iron short-block, and, by concentrating on getting all the heat away, it pays great dividends for decreased e.t. and greater power. Check out the aftermarket air filter that was in the car when we bought it. It was worn, but it still seemed to work.
2003 Ford Mustang Cobra Tire Pressure
Because the '03-'04 Cobras... 
   
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2003 Ford Mustang Cobra Tire Pressure
Because the '03-'04 Cobras produce so much torque, it's best to equip one with drag radials for street and strip use. Here, we air down the Nitto tires to 17 psi at the track. Note the restrictive factory exhaust pipes. Yuck!
2003 Ford Mustang Cobra Shifter
One of the first things that... 
   
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2003 Ford Mustang Cobra Shifter
One of the first things that any Cobra owner should buy is a quality shifter. We went with MGW's precision billet-aluminum shifter with its infinitely adjustable handle. Installation took all of 30 minutes, and the results were stellar. The factory shift knob goes right back on the MGW shifter, and it even allows reuse of the factory inner and outer boots.
2003 Ford Mustang Cobra Spark Plugs
At Mustang Magic, we first... 
   
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2003 Ford Mustang Cobra Spark Plugs
At Mustang Magic, we first put in a set of new plugs, which, as we would find out, is key to Cobra maintenance. The spark plugs are located in the center of the valvetrain covers and are easily accessed once the individual coil packs and covers are removed. A magnet is required to retrieve them from their deep recesses.
2003 Ford Mustang Cobra Original Spark Plug
The original spark plugs still... 
   
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2003 Ford Mustang Cobra Original Spark Plug
The original spark plugs still looked good, but closer inspection revealed that they were getting a bit aged. We checked the gap on them, and they appeared to be fine as the factory gap is 0.054. Mustang Magic technical Steve Shaughnessy has seen some Cobras come into his shop with gaps that have opened up incredibly due to abuse and age. Luckily, for us, this car lived a simple life, transporting its original owner to and from work.
2003 Ford Mustang Cobra Rear View
Mustang Magic's Dynojet 248c... 
   
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2003 Ford Mustang Cobra Rear View
Mustang Magic's Dynojet 248c chassis dyno offered us repeatable and accurate results. Because our car had a few mods already done to it, we expected more than the typical 350-360 rwhp. Instead, we were blown away with the 420hp reading we got. We agreed that the car's higher mileage was a contributor to the unusually high readings. Here, Mustang Magic tech Joe Lauzardo prepares our Cobra for another run to back it up. All runs before and after were corrected for the weather conditions.
2003 Ford Mustang Cobra Remove Supercharger Pulley
With the car off the dyno... 
   
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2003 Ford Mustang Cobra Remove Supercharger Pulley
With the car off the dyno and into the work bay, Shaughnessy gets to work by removing the factory supercharger's driven pulley. A special puller is required to do this properly, as a conventional two- or three-jaw puller can damage the Eaton's snout.
2003 Ford Mustang Cobra Factory Pulley
From left to right, we see... 
   
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2003 Ford Mustang Cobra Factory Pulley
From left to right, we see the factory pulley, Mustang Magic's own 3.0-inch unit, and lastly, its 2.8-inch piece. Shaughnessy recommended the 3.0-inch diameter one for our application for the best combination of power, reliability, and response.

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