The rotating assembly is dropped into an aluminum Three-Valve 4.6 block that is common to the new S197 cars. According to D'Amore, there is no special machining of the block to accommodate the increased stroke of the crank. Also, JDM has the bottom end of each stroker put together exclusively by Anthony DiSomma of M2 Race Systems. While the clearance specs for the engine are proprietary, D'Amore made sure to mention how extra attention is paid to that part of the build throughout the assembly, with the Three-Valve modular engines being especially reliant on proper oil control. "The reason why oil pressure and control are so important on these motors is because the cam phasers in the Three-Valves rely heavily on oil pressure, especially at idle," he says. "Having too much clearance is bad for the cam phasers."
While the stroker crank is the main bit of attraction for this engine, with the extra cubic inches, a good set of cylinder heads need to be bolted on to get more air to flow into the cylinders. The heads are stock Three-Valve heads, though they've been massaged by DiSomma for maximum flow. "The heads get a full CNC port job, as well as a valve job," D'Amore says. "The heads are then equipped with 1mm oversized valves, heavy-duty valvesprings, and titanium retainers."
The cylinder heads are factory...
The cylinder heads are factory castings that have been worked over by DiSomma.
Another note of interest was D'Amore's usage of the stock camshafts. While a set of aftermarket cams will unquestionably make more power over the stock cams at certain points on the dyno graph, D'Amore likes using the stock cams because they allow him to tune the torque curve of the engine easier. "The reason we use the stock camshafts is because they allow me to tune how I want in terms of the retard to the cams themselves," D'Amore says. "I do this with the cams to broaden the torque band, and the stock cams make doing it so much easier. So far, we've been able to get a new Mustang GT into the 11s with the stock cams and a stock torque converter in an automatic [naturally aspirated-Ed.]. This is great for everyday driveability. You can make as much power as you want, but if the car isn't driveable, then it's useless to customers. As we progress, we'll be testing cams and looking to produce 400 hp at the wheels on motor and much more with a blower or turbo."
So how much power is the JDM naturally aspirated stroker engine worth? Let's look at one of the in-house cars at JDM. This particular '07 S197 started out as a stock GT with bolt-on parts such as an exhaust, cold-air kit, underdrive pulleys, and a custom tune making 306 rwhp (see dyno graph). After putting in a 298-inch naturally aspirated stroker motor with the identical aforementioned bolt-on modifications, the same car pounded out 352 rwhp. In addition, the torque numbers at the rear wheel increased from 323 to 362.

The combustion chambers (photo...

The combustion chambers (photo 1) feature 1mm oversize valves, while the intake and exhaust ports (photos 2 and 3, respectively) were CNC-ported.

Shawn Lacko of JDM Engineering...

Shawn Lacko of JDM Engineering handled assembling the heads, and started by lubing up each of the hydraulic lash adjusters in motor oil and putting them in their respective bores.

Lacko then used motor oil...

Lacko then used motor oil on the cam main journals, as well as on the cam itself, before placing it on the head. Once the cam was in, all of the caps were put on and the cam bolts were torqued down to 100 in-lb.

The variable cam timer (VCT)...

The variable cam timer (VCT) went on next. The hydraulic plunger on the VCT utilizes motor oil to advance or retard the cam depending on the sensor being received from the ECM.

Next to go on the head are...

Next to go on the head are the cam followers, which need to be installed with the cam already in place. A special tool from Ford greatly aids in the ease of installation.

With the cylinder-head assembly...

With the cylinder-head assembly complete for both sides, Lacko moved back to the short-block, where he put on the JDM-machined oil pump. To increase lubrication and pumping ability, as well as sealing, JDM machines the oil pump to create a flat surface before equipping it with an O-ring.

After putting the head studs...

After putting the head studs in the block and slipping on a stock head gasket, Lacko installed both the driver and passenger-side cylinder heads. Note: There's a difference between the two. The driver-side head has one oil-galley plug, while the passenger side has three.

Lacko spun the long-block...

Lacko spun the long-block over and put on the factory windage tray. Some extra clearance needed to be added to the rod bolts but all was retightened and set.

Before putting on the oil-pump...

Before putting on the oil-pump pickup tube, Lacko poured a small amount of oil into the oil pump.

Once the heads were on, Lacko...

Once the heads were on, Lacko torqued them down in the proper sequence. He started off with the torque wrench set at 20 ft-lb, then increased the number to 45 ft-lb, before finally torquing them to 70 ft-lb.

He then installed the oil-pump...

He then installed the oil-pump pickup tube and torqued the bolts to 100 in-lb.

Rolling Along The dyno numbers...

Rolling Along
The dyno numbers don't lie. One of JDM Engineering's in-house cars sporting some bolt-on work hit the dyno rollers before and after the installation of one of the company's naturally aspirated Three-Valve stroker motors. As you can see, the curve for the stock motor (red) is impressive but flattens out at roughly 5,500 rpm, peaking at 306 hp and 323 lb-ft of torque at the rear tires. After the stroker motor was dropped between the shock towers, the dyno graph shows an increase of 46.76 hp and 38.81 lb-ft of torque, to 352.87 hp and 362.72 lb-ft at the rear meats.Also of note is that the car made more power throughout the entire rpm range, from the start of the pull to cutoff. The biggest disparity between the torque curves occurred at 4,700, while the largest gap in terms of the horsepower curves came at 6,000. Either way, the stroker makes more power all the way through.

Before installing the pan,...

Before installing the pan, Lacko removed the drain plug from the pan and, once the pan was settled on the engine, used a small light to peer into it to check the location of the pickup tube in relation to the bottom of the pan. Satisfied that all was well, he buttoned things up.

Last but not least, on went...

Last but not least, on went a set of FRPP silver-coated valve covers. The engine was then ready to be slung into the engine bay of a waiting Mustang.