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Mmfp 0605 Roush Supercharger Install 21 Z
19 Roush provides new 38-lb/hr... 
   
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Mmfp 0605 Roush Supercharger Install 21 Z
19 Roush provides new 38-lb/hr injectors to supply the needed extra fuel.
2005 Ford Mustang Roush Front End
20 To install the heat exchanger,... 
   
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2005 Ford Mustang Roush Front End
20 To install the heat exchanger, we removed the front bumper cover. This is accomplished quite easily by removing a few fasteners on the core support and several more in each fender.
Mmfp 0605 Roush Supercharger Install 23 Z
21 Remove the outer bumper... 
   
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Mmfp 0605 Roush Supercharger Install 23 Z
21 Remove the outer bumper bolts, as the low-temperature radiator (heat exchanger) will use these holes to locate its support bracket.
2005 Ford Mustang Roush Front End Bumper Removed
22 There's plenty of room... 
   
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2005 Ford Mustang Roush Front End Bumper Removed
22 There's plenty of room in the front bumper area for the heat exchanger or any other intercooler you want to mount up there.
Mmfp 0605 Roush Supercharger Install 25 Z
23 With the forward section... 
   
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Mmfp 0605 Roush Supercharger Install 25 Z
23 With the forward section of the inner fender line removed, use the supplied template to drill the appropriate holes for the intercooler water pump, and then mount it with the supplied hardware.
Mmfp 0605 Roush Supercharger Install 26 Z
24 Use the intercooler degas... 
   
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Mmfp 0605 Roush Supercharger Install 26 Z
24 Use the intercooler degas bottle as a tem-plate to drill the holes to mount it to the electric fan shroud.
Mmfp 0605 Roush Supercharger Install 27 Z
25 When connecting the degas... 
   
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Mmfp 0605 Roush Supercharger Install 27 Z
25 When connecting the degas bottle (at right), be sure to route the hoses so as not to kink them. The hose pictured here runs to the water pump.
Mmfp 0605 Roush Supercharger Install 28 Z
26 The RoushCharger kit comes... 
   
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Mmfp 0605 Roush Supercharger Install 28 Z
26 The RoushCharger kit comes with new, colder heat range Autolite spark plugs. Changing them is as easy as removing the single fastener that secures each coil pack, and then using a 9/16 spark plug socket to remove the plugs.
2005 Ford Mustang Roush Modified Heater Tube
27 At this point, install... 
   
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2005 Ford Mustang Roush Modified Heater Tube
27 At this point, install the modified heater tube in the intake valley, as well as this new intercooler tube assembly.

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