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Bustin' Loose With A Little Juice

Our '02 Focus ZX5 blows past the 15-second zone and enters the 14s with the addition of a Nitrous Express 75hp wet system.
By John Hedenberg
Ford Focus ZX5 Front Side Track
Ford Focus ZX5 Underhood Shot Engine Steeda Intake
Although not comparable to... 
   
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Ford Focus ZX5 Underhood Shot Engine Steeda Intake
Although not comparable to a 5-liter V-8 or Modular power, the 2-liter 16-valve ZETEC mill in the ZX5 did blast to a 16.90 at 79.99 mph with nothing more than a Steeda cold-air kit and a Focus Central 65mm anodized red throttle body. At only 100 hp to the front wheels, it's very obvious that "The Pepper" can surely be improved.
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For the nitrous kit, we went... 
   
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0308Mm Focusweb02 Z
For the nitrous kit, we went to the pros at Nitrous Express in Wichita Falls, Texas. They sent us an adjustable Stage 1 kit that can be tailored from 35 to 75 hp and uses fuel as well as nitrous to deliver loads of extra ponies. The kit works with the factory fuel pump and computer and requires (at 75 hp) no timing retard devices.
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We began by removing our Steeda... 
   
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We began by removing our Steeda cold-air pipe so a 9/16-inch hole could be drilled in it to mount the NX Shark nitrous/fuel nozzle. After drilling the hole, we installed the supplied fitting and threaded the nozzle into it.
Ford Focus ZX5 Underhood Nitrous Nozzle Intake
Make sure when tightening... 
   
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Ford Focus ZX5 Underhood Nitrous Nozzle Intake
Make sure when tightening down the nozzle, it faces the right direction. The open end [of the nozzle] must be directed towards the throttle body opening and NX recommends locating it 2 to 6 inches from the throttle body for optimum performance.
Ford Focus ZX5 Underhood Valve Cover Oil Filler
We found a convenient location... 
   
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Ford Focus ZX5 Underhood Valve Cover Oil Filler
We found a convenient location to mount the solenoids...
Ford Focus ZX5 Underhood Nitrous Solenoids
...right on an engine bracket... 
   
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Ford Focus ZX5 Underhood Nitrous Solenoids
...right on an engine bracket by the front of the cylinder head.
Ford Focus ZX5 Underhood Nitrous Solenoid Grounds
Next, you will need to ground... 
   
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Ford Focus ZX5 Underhood Nitrous Solenoid Grounds
Next, you will need to ground one wire from each solenoid to the chassis or engine. We routed the two wires to the same engine bracket that houses the solenoids. Because they are of a direct current design, it doesn't matter which wire you ground and which one you activate with battery power.
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Danny Ryder of Danny's Pro... 
   
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Danny Ryder of Danny's Pro Performance in Keyport, New Jersey, was nice enough to fill our empty 10-pound bottle with the good stuff. All nitrous companies ship their nitrous systems with empty bottles for safety reasons and shipping regulations. Most speed shops will have nitrous filling stations on hand and will charge between $30 and $40 to fill a bottle. It is also a good idea to find out if the filling station you are using has a filter on it. This will ensure your nitrous is clean going into your new bottle.
Ford Focus ZX5 Interior Trunk
We found a convenient location... 
   
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Ford Focus ZX5 Interior Trunk
We found a convenient location to mount our bottle brackets in the hatch area, on the passenger side.
Ford Focus ZX5 Interior Trunk Nitrous Bottle
After drilling four holes... 
   
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Ford Focus ZX5 Interior Trunk Nitrous Bottle
After drilling four holes in the floor, we tightened down the brackets (with the supplied 3/8 bolts) and placed the bottle inside of them with the nitrous line fitting facing downward. This will ensure that the siphon tube is in its best location.
Ford Focus ZX5 Interior Nitrous Bottle Valve
The braided nitrous line on... 
   
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Ford Focus ZX5 Interior Nitrous Bottle Valve
The braided nitrous line on the bottle can then get routed to the solenoid under the hood.
Ford Focus ZX5 Interior Nitrous Line
We found an extremely handy... 
   
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Ford Focus ZX5 Interior Nitrous Line
We found an extremely handy factory grommet under the driver's side rear seat that worked perfectly for the routing of our nitrous line.
Ford Focus ZX5 Undercar Nitrous Line
We fed it through and directed... 
   
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Ford Focus ZX5 Undercar Nitrous Line
We fed it through and directed it along the chassis and up to the engine with Zip Ties.
Ford Focus ZX5 Underhood Relay
With the nitrous line and... 
   
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Ford Focus ZX5 Underhood Relay
With the nitrous line and bottle completed, we shifted our attention to the wiring. The NX kit comes complete with its own relay, which we attached to a metal tab on the driver's side strut tower.
Ford Focus ZX5 Underhood Fitting
NX supplies you with a full... 
   
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Ford Focus ZX5 Underhood Fitting
NX supplies you with a full arrangement of fittings to do the job.
Ford Focus ZX5 Underhood Solenoid Lines
Our Steeda high-flow fuel... 
   
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Ford Focus ZX5 Underhood Solenoid Lines
Our Steeda high-flow fuel rail had a 1/8-inch NPT fitting already in the side of it, which can be used for nitrous or for a fuel gauge. This was the perfect place for our 4-AN fuel enrichment line.
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The NX kit comes with a full... 
   
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The NX kit comes with a full array of nitrous oxide and fuel jets so you can alter the amount of power you wish to add.
Ford Focus ZX5 Underhood Nozzle Lines
In order to achieve the 75hp... 
   
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Ford Focus ZX5 Underhood Nozzle Lines
In order to achieve the 75hp setting, we used the #41 jet for the nitrous and the #22 jet for the fuel enrichment. Both jets get mounted on the NX Shark nozzle and are held in position by the braided 3-AN lines.
Ford Focus ZX5 Interior Arming Switch Taped Parking Brake
Our full-throttle switch didn't... 
   
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Ford Focus ZX5 Interior Arming Switch Taped Parking Brake
Our full-throttle switch didn't match well with the throttle body linkage so we elected to simplify the problem with a cockpit-mounted button. We routed the red wire from the relay (under the hood) to the button and then connected it to a key on/engine off fuse at the fuse box. We didn't want to resort to drilling holes in our new console to mount the switch, so we temporarily taped it to the parking brake handle, which worked out well. Eventually, we'll find a cleaner location for the button, preferably on the steering wheel.
Ford Focus ZX5 Underhood Engine Nitrous
Here is the Focus with its... 
   
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Ford Focus ZX5 Underhood Engine Nitrous
Here is the Focus with its new NX 75-shot Stage 1 system armed and ready. Our on-track results were both shocking and unexpected to say the least. Make sure to mount the solenoids in an area that will keep them away from heat and never arm the system at low-engine rpm or when the car is not running. This will result in a severe engine backfire.
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The NX kit also comes with... 
   
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The NX kit also comes with an installation instruction manual to ease the installation process and the wiring diagram cannot be any easier. The green wire from the relay activates the two solenoids, the white wire gets grounded, the black wire is your constant positive (battery) source and the red wire gets routed to the activation switch or button. It's that easy.
Danny's Pro Performance
70 Route 35 North
Keyport
NJ  07735
Nitrous Express

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