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Wicked Windsor In A Box

RDI's custom crate motor delivers a blend of Cup car technology and crate motor value
By David Vizard
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The APT Wire Wizard, which... 
   
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The APT Wire Wizard, which puts all the plug cables in the same order as the cylinders, added the finishing touches to this 392-inch RDI custom crate motor. With looks matching its performance, this torque monster delivered 515 lb-ft of torque and 504 totally streetable horsepower.
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Preston Miller and one of... 
   
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Preston Miller and one of his custom crate motors. This one is destined for a well-known and prestigious Cobra kit manufacturer.
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Here are the factors necessary... 
   
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Here are the factors necessary to optimize so as to make the most of a cam selection: 1) Intake lobe lift. 2 ) Intake lobe flank, indicated is the opening but the same applies to the closing side. 3) Intake opening duration. 4) Exhaust lobe lift. 5) Exhaust lobe flank. 6) Exhaust opening duration. 7) Lobe Centerline Angle (LCA). 8) Direction of adjustment for advance and retard. 9) Overlap. The rockers also play a significant roll and affect the final cam events required. For instance using a higher ratio rocker on the intake alters the required LCA for optimum performance.
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Used extensively on Winston... 
   
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Used extensively on Winston Cup engines, the ATI Super Damper was chosen as a proven piece to aid longevity of the crank and increase power by reducing the negative effects of torsionals on the cam events.
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Canfields heads were used... 
   
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Canfields heads were used because of the appropriate port size for the displacement used and the good out-of-the-box flow figures. Equipping it were Ferrea valves, Isky adjustable pushrod guide plates, and Comp Cams beehive springs with titanium retainers.
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As received from Canfield... 
   
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As received from Canfield the seats were intended for use with 2.02 intake valves. The RDI Street Pro was going to use Ferrea 2.05/1.6 valves so the seats were cut accordingly.
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Valves installed and ready... 
   
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Valves installed and ready to go. The Canfield heads come stock with the chambers CNC machined as seen here.
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Here is the finished seat... 
   
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Here is the finished seat job. Also note the smooth form and finish of the ports. This is part of the reason these Canfields flow well for a relatively small port.
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The Canfield heads were put... 
   
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The Canfield heads were put through a battery of tests on the flow bench. This included flow, swirl, and port velocity measurements. The results were good in every category.
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Flow is shown by the darker... 
   
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Flow is shown by the darker curves. Port velocity is indicated by the upper light colored curves, and swirl by the lower light colored curve. At the 600 thousandths it would be lifted to the intake valve passed some 265 cfm on an accurately calibrated bench. No measurable swirl existed until some 350 thousandths lift, but after that it came on strong. The indications here is the Canfield heads will favor a higher lift as it will help low-end as well as top-end power. At the valve lift to be used the swirl was significantly better than most Ford heads, aftermarket on not. Intake port velocity was also good. For an 'as-cast' port the exhaust showed excellent results throughout the lift range and delivered 182 cfm at the 550 thousandths full lift to be used. Also worthy of note is the exhaust ports excellent velocity. This is a major factor toward countering low-speed reversion. As well as a healthy top end, good low speed performance was expected from these heads and that is just what we got.
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The Probe pistons were light... 
   
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The Probe pistons were light and well made. As a stock feature these pistons have valve cutouts for both conventional valve position heads as per the Canfields being used and TFS Twisted Wedge heads.
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At its asking price the Scat... 
   
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At its asking price the Scat 4340 H-beam rods are a bargain. Additionally it appears some attention has been paid to trimming excess weight from non- critical areas and, as a result, the rod is measurably lighter than most of it's competitors.
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This is the heart of the 392... 
   
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This is the heart of the 392 stroker, a Scat cast steel 3.850 stroke crankshaft. These cranks are ground on the same machines as the cranks that Scat make for Winston Cup and Top Fuel dragster applications.
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Here the RDI custom crate... 
   
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Here the RDI custom crate motor block is being treated to a 4.030- inch bore. The boring machine indexes off the mains to ensure the required alignment is accurate.
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Because the 392 Street Pro's... 
   
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Because the 392 Street Pro's bottom-end assembly was close to what Scat envisaged as a typical rod and piston weight the crank needed only marginal drilling to get it to perfect balance.
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The ATI Super Damper was equipped... 
   
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The ATI Super Damper was equipped with the required 28-ounce-per-inch balance offset for the stroker Windsor application.
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The Total Seal gapless top... 
   
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The Total Seal gapless top ring has one ring nested within the other to provide an effective 100 percent sealing capability. Our tests show this ring seals so well the second compression ring can be dispensed with if an oil control ring is used that can handle the full oil control function on it's own.
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To make the compression/leak... 
   
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To make the compression/leak down comparison with the Total Seal Rings the conventional rings were meticulously gapped at two-thousandths above what we know to be the minimum before ring end butting occurs. When that happens the top of the piston usually comes off.
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Selective assembly at this... 
   
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Selective assembly at this point meant each rod, piston, and bearing set where now assigned to a bore. This selective assembly produced tight control over piston to wall and bearing clearances.
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Once all the clearances were... 
   
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Once all the clearances were established the final assembly could be started. Here the bearings are being installed and coated with an assembly lube.
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When installing the rear main... 
   
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When installing the rear main seal (arrowed) it is advisable to smear oil on the seal and the crank surface it runs on.
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End float on the crank was... 
   
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End float on the crank was right on the five-thousandths called for on the build sheet.
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With just the right size chamfer... 
   
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With just the right size chamfer on the top of the block the Probe Pistons and Total Seal rings installed easily and smoothly with a regular ring compressor.
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If an engine build is to be... 
   
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If an engine build is to be successful the selection of the right cam for the job (as opposed to "a cam") is critical. The wrong choice here will easily cost 30 lb-ft and 30 hp, which will just about negate the potential of the extra cubes a stroker crank delivers.
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Motor Machine & Supply's cam... 
   
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Motor Machine & Supply's cam guru, Denny Wyckoff, modeled the project motor on Cam Master. This unique cam-computing program eliminates the need to dyno test a multiplicity of cams to get the right one for the job. What it means is the average hot rodder can for $40 get the same results as Bob Glidden and $20,000 worth of cams and dyno time.
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A Comp Cams multi-keyway roller... 
   
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A Comp Cams multi-keyway roller chain sprocket set was used to handle the cam timing chores. This allowed the Comp Cams camshaft to be timed in to better than 1 degree of the spec required.
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Rocker choice was an important... 
   
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Rocker choice was an important factor toward the production of the outstanding torque/power curve of the 392 RDI Street Pro motor. The black rocker is a 1.7:1 for the intake, while the lighter is 1.6 for the exhaust.
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The more optimally a cam is... 
   
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The more optimally a cam is spec'd for the application, the more critical it is to time it in correctly. Having got the cam spec optimized via the computer it becomes essential to time it in correctly. This is one more move made with RDI's custom crate motors that would not be done with a regular crate motor.
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The oil pump set screw of... 
   
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The oil pump set screw of the stock capacity Melling oil pump is adjusted to a set dimension to deliver 60 psi hot.
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A Canton 351 drag pan and... 
   
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A Canton 351 drag pan and pickup to fit Fox-bodied applications was used to eliminate the possibility of oil starvation due to surge when leaving the start line at 1.5 or more g.
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The Canton pan was an off-the... 
   
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The Canton pan was an off-the shelf item from RDI and, after checking through some inspection holes, it was found the longer stroke of the Scat crank called for some minor clearancing of the crank oil scraper.
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After installing the FelPro... 
   
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After installing the FelPro head gaskets, the heads were dropped in place and secured with a set of ARP head bolts.
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Once the rockers/pushrods... 
   
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Once the rockers/pushrods were in the correct location the rocker studs were tightened down. After provisional tightening the rocker was removed and the stud torqued to the required setting. Note the CC beehive springs and the mini titanium retainers.
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To save time and get the job... 
   
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To save time and get the job done right these Isky adjustable guide plates were used so that prefect alignment of the rockers over the valves could be achieved.
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After completing the valvetrain... 
   
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After completing the valvetrain the intake manifold (Victor Jr./Ford Racing) was installed.
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The alignment between the... 
   
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The alignment between the CNC port entrance of the Canfield heads and the intake manifold was almost perfect.
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Performance Distributors out... 
   
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Performance Distributors out of Memphis, Tennessee, make the HEI conversion for the SB Ford motor. It will fire a 75 thousandths plug gap to way more rpm than the bottom end can run and has minimal spark scatter. Best of all it is totally self-contained and requires only a one wire hook up.
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The bigger diameter body of... 
   
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The bigger diameter body of the Performance Distributors HEI means it is a close fit to the intake manifold, but at the end of the day there is room--just.
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Power shootout for next month!... 
   
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Power shootout for next month! On the right we have the current power champ, a WC Holley weighing in at a hefty $1,200. On the left is the contender, weighing in at a scant $523 with the 850 Demon. Who will win this knock-down, no punches barred, battle for the heavy weight power championship of the world. Find out in next month's MM&FF.
ATI Performance Products Inc.
6747 Whitestone Road
Dept. MMFF
Baltimore
MD  21207
Probe Industries
310/784-2977

probeindustries.com
Canfield Cylinder Heads
580 West Main Street,
Canfield
OH  44406
Raceparts Distribution Inc.
19450 Zion Street, P.O.
Cornelius
NC  28031
Canton Racing Products
(203) 481-9460
Scat Enterprises Inc.
Redondo Beach
CA
310/370-5501

www.scatcrankshafts.com
Competition Cams
3406 Democrat Rd.
Memphis
TN  38118
(800) 999-0853
Total Seal Inc.
800/874-2753 (orders

www.totalseal.com
Barry Grant Inc. MAC Performance Parts
43214 Blackdeer Loop,
Temecula
CA  92590-3473
Ferrea Racing Components
2600 N.W. Court, Ste. 238
Ft. Lauderdale
FL  33309
Iskenderian Racing Cams
16020 S. Broadway St.
Gardena
CA  90247-9990
Motor Machine & Supply
1401 West Glen, Dept. MMFF
Tucson
AZ  85705
Advanced Performance Technology
595 Iowa Avenue, Dept. MMFF
Riverside
CA  92507
MSD Ignition
12120 Esther Lama, Ste. 114
El Paso
TX  79936
(915) 855-7123

www.msdignition.com
Wire Wizard Ultra Pro Machining
6350 Brookshire Boulevard,
Charlotte
NC  28216
Performance Distributors
901/396-5782

performancedistributors.com

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