Good quality paint, a clean paint booth, and a capable painter are certainly necessary to pull off a good paint job. But beyond that, tedious tasks like sanding and blocking before, and wet-sanding and buffing after, are also key to a smooth-as-glass finish. In fact, the act of painting the car only takes up a very small percentage of a painter's time and effort.
Last month, we introduced you to Dean Santiago and Spike's Performance in Ocala, Florida. Santiago has been doing all the bodywork and paint on our '85 LX coupe, using paint and supplies from Summit Racing Equipment. Summit offers everything for paint and body, from sandpaper and other abrasives to buffing and polishing tools, and everything in between. Actually, the "in between" is the main topic of this month's installment.
Summit Racing Equipment released its own line of basecoat/clearcoat systems in 2010. Designed to meet the needs of both the professional and the do-it-yourselfer, this two-stage urethane paint provides professional results and OEM-quality finish—all at a fraction of the cost of other quality automotive finishes. Actually, a gallon of the basecoat that we used (PN SUM-SWBC518) is only $159.95. Other brands could be three or four times as costly, or more.
In all, there are 40 colors to choose from. Some notable options are Boss Blue, which is strikingly similar to Grabber Blue; and Flame Red, which resembles Rio Red. Heck, you can even get Hot Rod Satin Black or Jade Green Metallic. Whatever your taste, there's probably a color that will strike your fancy. Summit also released a low-VOC version of the line last year, with the same color options as the standard system.
Any time you're changing the color of an entire vehicle, you have to do what painters call "cutting in." Basically, this entails painting the door jambs, underhood, edges of panels, and such. Painters do this to replacement panels like doors and fenders before bolting them onto the car.
Santiago cut in all the panels before assembling the car. Once it was assembled, he blocked the entire exterior of the body to ready it for paint. He then masked off all of the windows, the engine bay, wheelwells, and door and trunk jambs. A quick wipe-down and the exterior is ready for some color.
One of the most time-consuming but rewarding steps in refinishing a car is wet-sanding and buffing the finish. Specs in the clear, blemishes, and orange peel can all be removed with some elbow grease and patience.
It's necessary to sand with water because dry sandpaper would burn right through the clearcoat and ruin the paint job. Wet-sanding is done with a special fine-grit sandpaper made specifically for wet-sanding. This allows you to remove very thin layers of clearcoat until all the blemishes are gone.
After wet-sanding, it's necessary to buff with a buffing wheel and polishing compound. The wheel is abrasive as well, so it's still possible to burn through the clear during this step. Finally, a foam pad and polishing glaze remove the swirls left behind by the buffing wheel. The finish is then ready for a fresh coat of wax.

Once the clearcoat had time...

Once the clearcoat had time to cure, Santiago prepared to wet-sand and buff the finish. Aside from the sandpaper, Summit Racing Equipment sent us a slew of compounds, towels, buffing wheels, polish, and other cleaning products.

Some "orange peel" was visible...

Some "orange peel" was visible on the surface in the clearcoat. To remove this, Santiago wet-sanded and buffed the entire surface of the car.

He started by wet-sanding...

He started by wet-sanding with 1,500-grit, followed by 3,000-grit, and finally 5,000-grit paper.

The surface was then ready...

The surface was then ready to be buffed.

Using a quick-cut polishing...

Using a quick-cut polishing compound and buffing wheel, Santiago buffed out the rough finish left by the wet-sanding process.

Using a quick-cut polishing...

Using a quick-cut polishing compound and buffing wheel, Santiago buffed out the rough finish left by the wet-sanding process.

Here, the fender is finished....

Here, the fender is finished. Note how the orange peel is almost completely gone.

He next used a glaze and foam...

He next used a glaze and foam pad to remove the buffing swirls.

Summit Racing Equipment sent...

Summit Racing Equipment sent us an array of primers, paint, clearcoat, activators, and hardeners.

1 Our painter, Dean Santiago...

1 Our painter, Dean Santiago of Spike's Performance in Ocala, Florida, sealed all of the necessary seams with a seam sealer.

2 The engine bay had already...

2 The engine bay had already been primed and blocked, and it was ready for color.

3 Santiago then mixed the...

3 Santiago then mixed the basecoat, reducer, and hardener, and sprayed the jambs.

4a All of the jamb surfaces...

4a All of the jamb surfaces were painted with basecoat and clearcoat before assembly.

4b

4c

4d

5 Santiago then bolted on...

5 Santiago then bolted on the decklid, doors, and fenders. National Parts Depot (NPD) sent us a set of new fender bolts (PN M-16006-1K; $7.95), which Santiago scuffed with Scotch-Brite.

6 He then moved on to prep...

6 He then moved on to prep the front and rear bumper covers. The rear was reusable, so he just sanded it down and scuffed it for paint.

7 We wanted to swap our LX...

7 We wanted to swap our LX front bumper cover for a GT cover. NPD sent us this new one made from original Ford tooling (PN M-8190-3A; $459.95), as well as a matching rivet kit (PN M-8190-1K; $9.95). We plan on using the foglamp holes to mount front-brake cooling ducts.

8 Our carbon fiber cowl hood...

8 Our carbon fiber cowl hood from Motor City Solutions ($1,145) was also primed and blocked.

9 Santiago then began back-taping...

9 Santiago then began back-taping the areas that weren't to be painted. Back-taping is a way of masking off a panel by only applying a portion of the width of the tape and peeling back the remainder. This allows paint to be sprayed to the edge of the tape without leaving a hard paint edge after the tape is removed.

10 He then used a Scotch-Brite...

10 He then used a Scotch-Brite pad to scuff the exposed area of jamb that was already cut in. This allows the new paint to stick and blend in with the paint in the jambs.

11 Santiago used masking...

11 Santiago used masking paper and tape to attach to the back-tape.

12 He then installed the...

12 He then installed the canvas tire covers (PN APT-9004; $18.95) from Summit Racing Equipment.

13 A quick wipe with surface...

13 A quick wipe with surface cleaner followed by tack cloth, and he was ready to spray.

14 Blue Sky Metallic requires...

14 Blue Sky Metallic requires gray sealer (PN SUM-SWSP411G; $59.95) to be sprayed before the basecoat. This provides a consistent canvas for the basecoat.

15 Santiago mixed the basecoat...

15 Santiago mixed the basecoat (PN SUM-SWBC518; $159.95) with reducer (PN SUM-SWBR585G; $39.95) and laid the first coat of base.

16 After letting each coat...

16 After letting each coat "flash" for 5-10 minutes, he continued until he finished the third and final coat of base.

17 Santiago mixed the clearcoat...

17 Santiago mixed the clearcoat (PN SUM-SWSC610G; $69.95) and hardener (PN SUM-SWSH612Q; $24.95).

18 Next he sprayed the clearcoat...

18 Next he sprayed the clearcoat one coat at a time until he reached three coats.

19a Out of the booth, we're...

19a Out of the booth, we're really digging the new color, and the engine bay looks spectacular.

19b We can't wait to drop...

19b We can't wait to drop in the engine and see our Coyote between the fenders.

20a Santiago painted the...

20a Santiago painted the hood...

20b ... bumpers, and moldings...

20b... bumpers, and moldings separately.