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Suspension Upgrade - Project Redheaded Step Child Part 5

Project RSC gets maximized with a new suspension, wheels, and tires.
By Richard Holdener
Photography by Richard Holdener
1996 Ford Mustang Suspension Upgrade Front View
We stepped up to a set of... 
   
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1996 Ford Mustang Suspension Upgrade Front View
We stepped up to a set of Nitto Extreme NT555 tires for Project RSC-275/40/18s for the front and slightly larger 285/35/18s out back. Despite the thinner sidewall, the ride quality of the Nittos was much better than our original 17s. Fresh from Ford Racing came these 18x9.5 Cobra R wheels. We liked the looks, but more importantly, the OEM quality (complete with full factory testing) and fit.
1996 Ford Mustang Suspension Upgrade Maximum Motorsports Maximum Grip Box
The Maximum Motorsports Maximum... 
   
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1996 Ford Mustang Suspension Upgrade Maximum Motorsports Maximum Grip Box
The Maximum Motorsports Maximum Grip Box included front and rear coilover conversion kits, Bilstein sport shocks and struts, a tubular K-member and brace, a rear Panhard bar system, a torque arm, tubular front and rear control arms, full-length subframe connectors, camber/caster plates, adjustable tie-rod ends, aluminum rack bushings, a solid steering shaft, an adjustable rear swaybar, urethane swaybar bushing and endlinks, and a front strut tower brace.
1996 Ford Mustang Suspension Upgrade Stock Ride Height
Equipped with the stock suspensions,... 
   
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1996 Ford Mustang Suspension Upgrade Stock Ride Height
Equipped with the stock suspensions, the ride height looked more off-road than performance ponycar. Check out the space between the top of the tire and the bottom of the front fenderwell. While the maximum Grip Box will allow you to lower the ride height, dropping it down to the bumpstops is a surefire way to ruin the handling.
1996 Ford Mustang Suspension Upgrade Measuring The Ride Height
1 The first order of business... 
   
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1996 Ford Mustang Suspension Upgrade Measuring The Ride Height
1 The first order of business was to measure the factory ride height from the center of the wheel to the bottom of the fenderwell.
1996 Ford Mustang Suspension Upgrade Welding In The Subframe Connectors
2 With Project RSC up on... 
   
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1996 Ford Mustang Suspension Upgrade Welding In The Subframe Connectors
2 With Project RSC up on the lift, the Maximum Motorsports crew set to work by welding the new (full-length) subframe connectors in place. Chassis stiffness is paramount for the suspension to operate effectively.
1996 Ford Mustang Suspension Upgrade Greasing The Rear Control Arms
3 While some aftermarket... 
   
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1996 Ford Mustang Suspension Upgrade Greasing The Rear Control Arms
3 While some aftermarket four-link systems attempt to eliminate deflection with the installation of hard urethane bushings on both pivot points, the fact that the control arms must be allowed to move both up and down and sideways often creates more problems than it cures. The combination of Teflon-lined spherical bearings (on the axle end) and urethane bushings (on the chassis end) allow the Maximum Motorsports control arms improve traction and reduce wheelhop by allowing controlled angular motion while minimizing unwanted deflection. Grease was applied to every urethane bushing prior to assembly.
1996 Ford Mustang Suspension Upgrade Panhard Bar Mount
4 After the installation... 
   
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1996 Ford Mustang Suspension Upgrade Panhard Bar Mount
4 After the installation of the rear control arms, the MM guys set to work on the Panhard bar mount.

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