Project X-Rated

Super Street Outlaw heavy...        read full caption Super Street Outlaw heavy hitter Manny Buginga relies on Edelbrock Victor cylinder heads. He has gone as quickly as 7.65 at 183 mph while using these cylinder heads. Buginga runs a similar engine combination to what we will have in X-Rated, a 352ci engine with Victor heads. The difference is that Buginga runs an Innovative 91mm turbocharger as a power adder. That makes quite a bit more power than the small racing supercharger we plan on using.

Here is the Edelbrock Victor-Glidden...        read full caption Here is the Edelbrock Victor-Glidden (PN 7709) as-cast cylinder head. If you get this version of the head, the ports need a lot of work. We used Dave Jack Cylinder Heads' five-axis CNC machine to open up the heads, and Dave Jack then went over each port by hand to maximize the flow. Edelbrock does offer their own CNC-ported version of these heads, and they are listed as PN 6109.

Here is the five-axis CNC...        read full caption Here is the five-axis CNC machine at Dave Jack Cylinder Heads. Using five axis is an advantage because the machine can get inside the port easier. With a three-axis machine it is difficult to get "around corners" inside the port.

Bolting the cylinder head...        read full caption Bolting the cylinder head in the machine requires a different mounting plate for each style of head. For example, a small-block Ford head requires a different plate than a big-block Chevy head. Jack uses a thick plate to ensure there is no flexing during the machining process. It makes for an accurate and consistent cut each time. Once the plate is bolted in, Jack checks to make sure it is straight and true.

A dial indicator mounted on...        read full caption A dial indicator mounted on the end of the drill bit is used to measure the plate. The mounting plate is required to be equal on all sides, front to back and side to side. A properly leveled plate ensures the cylinder head is cut correctly. A CNC machine is nothing more than a computer-controlled machine that follows a pattern that the operator designs. If the cylinder head is not mounted right it could get damaged. That leads to expensive repairs or worse, a ruined cylinder head that gets sold as scrap.

In the past installments of Project X-Rated, we worked on our chassis and did an overview of the transmission buildup. Although our racecar is rolling around the shop, it still needs some more work to get it ready for dragstrip action. We are moving along with our project, and in the next few issues, you will be reading about the engine buildup. This car is slated for action in the PRO-Edelbrock Street Legal Drag Racing Series, and the class we have chosen is called Xtreme Street. We went to a few races to scout out our competition, and let us tell you, these guys are serious! It prompted us to build a stout engine in order to run in the mid-8s.

The first order of business in our engine buildup is the cylinder heads. PRO tech officials provide a list of cylinder heads for all engine combinations. This keeps the high-end exotic stuff out of competition. The small-block Ford engines can choose from virtually all in-line valve cylinder heads that are commercially available. Officials kept the exotic Yates, Brodix, and canted valve style heads out of the class. This does a few things. First it keeps our budget under control. We all know that the high-end racing heads require quite a bit of exotic (read: expensive) work. A serious set of Brodix or Yates heads can cost upwards of $10,000. That is definitely not in our budget. It also helps keep all the engine combinations running similarly since there is a wide variety of engine types. It is easy for the PRO officials to keep the small-block and big-block combinations at or near the same performance through the use of approved cylinder heads. It keeps the competition fair and, most importantly, equal. The class usually consists of cars running in the 8.40-8.50 range, right where we expect to be with X-Rated.

We chose Edelbrock Victor-Glidden (PN 7709) heads from the approved list. They feature a generous 15-degree valve angle and great flow numbers on the flow bench. The 7709 heads are essentially a modified version of the 7721 Victor heads. Racers stepped up to the 7721 Victor cylinder heads shortly after their release in 1999/2000. It did not take long for Billy Glidden to get his hands on a set and start playing with them. He convinced the Edelbrock folks to make some revisions and make this head even better for specific racing applications. That spawned the idea for the Victor-Glidden series of parts that now includes the 7709 cylinder heads and some intake manifolds. Edelbrock even has Glidden on the payroll as a consultant for its nitrous systems. The changes are not radical, but they do help performance, and most Hot Street and Street Bandit competitors in NMRA and Fun Ford Weekend utilize these heads.

We ordered these cylinder heads in the "as-cast" configuration since we'll be using our own cylinder head porter. Edelbrock does offer CNC versions from Chapman Racing, but we chose our own head guy to do the work. Dave Jack Cylinder Heads in Rahway, New Jersey, is home to a five-axis CNC machine, and owner Dave Jack is an accomplished cylinder head porter. His work can be seen on many heads up Mustangs racers, including Briante Racing, Jim Blair, Mike Modeste, Dwayne Gutridge, and Elias Delatorre.

After the heads were CNC-ported, they are brought to the hand-porting section of the shop. Here Jack worked on finishing off each port by hand, making sure everything is done correctly. A flow bench is used to maximize airflow and ensure each runner is equal. "The exhaust side of the head is important with a supercharged engine," said Jack. With that in mind he used a 2.150-inch valve for the intake and went with a large (by exhaust valve standards) 1.650-inch exhaust valve. What goes in, must come out. We plan on cramming over 20 psi of boost into this engine with a Vortech X-trim blower, and we need an efficient way of getting the spent gases out of the cylinders. Maximum flow on these heads is pegged at 381.60 cfm on the intake side and 280.85 cfm for the exhaust. Both numbers were generated at .800-inch lift. Jack used a 4.060 bore and 28-inches of water to conduct the tests on his flow bench.

"I like the Victor-Glidden heads because of the flatter valve angle, which helps the valve sit in the bore better--away from the cylinder wall," says Jack. He also pointed out the heads have a great spark plug location, and he likes the port location. Check back with us in the next installment when we bolt these heads on to our engine. We have an 8.2-deck, A4 block that has been filled with a Scat crank, Crower billet rods, and JE pistons. Once we have the engine assembled, we will be bolting on the supercharger. Horsepower numbers are expected to be over 1,200, and we hope that will push us to mid-8-second times at around 165 mph in quarter-mile competition.

Stay tuned.

Here is one of our Victor-Glidden...        read full caption Here is one of our Victor-Glidden heads sitting on the machine ready to get ported. The base in which the head is sitting on moves in five different ways, which enables the cutting tool to do its job. The cutting tool moves up and down while the head rotates. Writing a CNC program takes a lot of time. However, once the program is written, it saves a lot of time. That helps head porting businesses accomplish their jobs quicker. It is an accurate way of providing the same cut not only for all eight ports, but also for all cylinder heads that are run through the machine.	Here the custom carbide cutter...        read full caption Here the custom carbide cutter is working over one of the exhaust ports. The fluid running into the port is a special coolant that keeps the drill and cylinder head from getting too hot.	Tools of the trade. Here is...        read full caption Tools of the trade. Here is the lineup of custom carbide burrs used to port cylinder heads. These tools have helped Jack carve out the ports of some serious cylinder heads on racecars around the country and even in Australia. Noted Mustang racers like Briante Racing, Jim Blair, Elias Delatorre, Mike Modeste, and Dwayne Gutridge have had their heads ported by Jack. They are the same basic tools that Jack has used for the past 28 years as a head porter.
Ferrera titanium valves and...        read full caption Ferrera titanium valves and Comp springs were installed in the cylinder heads. The valves measure 2.150-inch for the intake and 1.650-inch on the exhaust side. The springs are required to keep the valvetrain working properly when the engine is singing at 8,000 rpm.	Special Jesel roller rocker...        read full caption Special Jesel roller rocker arms are required for this application. These are the Mohawk rocker arms and are shaft-mounted. The stand is custom-made by Jesel for Victor-Glidden cylinder heads. Jesel is the only company that makes rocker arms for the Glidden-Victor cylinder heads.	The Mohawk rocker arms feature...        read full caption The Mohawk rocker arms feature a lightened body, but they are designed to be stronger than previous models. The roller bearing tips help reduce friction in the valvetrain, which translates into greater horsepower.
Here is a close up of the...        read full caption Here is a close up of the intake port on the Victor-Glidden head after it came off the CNC machine. With some cleaning up by Jack, the heads flowed a maximum of 381.60 cfm on the intake side. The exhaust moved 280.85 cfm of air through the new ports. Those are not bad numbers considering the ports have not been moved around or had any other exotic work done.	A custom-made flow bench is...        read full caption A custom-made flow bench is used to measure the airflow. Dave Jack utilizes an Audie Pro Flow computer interface to measure and data log the flow information. A swirl meter is another tool that Jack uses when he has the heads on the flow bench. A 4.060 bore was used when measuring the airflow in our heads because that is the bore size of our engine.